Perforated Metal Malting Floor – Making Raw Material for Excellent Beer and Whisky

Barley malt is the basic raw material of beer and whisky production. Among the three production steps: soaking, germination and drying, perforated metal screen are needed for the latter two.

Large amount of heat would generated during the process of barley malting, and the malt will burn if do nothing. Continuous fresh humidified air is needed to maintain the temperature of the grain bed at 10 °C – 16 °C, and the grain bed need to be turn over to keep the barley grains loose.

Therefore, the grain floor must be porous, high tensile strength and corrosion resistant. And Boegger offers you the best options of perforated panels.

Lots of barley granules are on the metal floor in a large room with a machine stirring in the middle.

New-type perforated malting floor.

The workers are cleaning up the barley granules in the Saladin box.

Old-type perforated Saladin box.

The drum of the machine for drying barley malt is made of round hole perforated metal.

Drum dryer is used in drying barley malt.

Drying the barley malt is necessary after germination, so as to keep the carbohydrate. Traditional barley malt drying method is spreading the wet barley malt on the perforated floor, then dried by the furnace heat below. Modern way is using perforated drum dryer machine, which is more efficient than traditional way.

Note:
  • No matter the malting floor or the dryer machine, the perforated hole size must be smaller than the malt grain. Generally the perforated hole ≤ 2.2 mm.
  • Round and slot hole type are the most commonly used.
  • Recommend material for malting floor is galvanized steel, which is strong and corrosion resistant against moisture air; as for the drum dryer machine, stainless steel is more suitable, which has high strength and wear resistant.